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G-16 Modifies products to site conditions

Major work activity G – Performs on-site assembly and installation · Weight: 30% · 4 of the 120 exam questions

Products often need on-site changes before final installation, such as cutting access holes for plumbing, electrical and heating and scribing to uneven surfaces, followed by final adjustments so the product works and looks right.

Sub-tasks

Modifying products to site conditions

Cutting access holes for utilities on site and scribing products so they fit tightly against untrue walls, ceilings and floors.

Key points

Overview

Products often have to be modified on site before final installation. Access holes may need to be cut for plumbing, electrical and heating, and products are often scribed so they fit tightly against uneven surfaces. The cabinetmaker also makes final adjustments so the product works properly and looks good.

G-16.01 Cuts access holes on site

What you do

  • Choose and use tools and equipment that suit the application.
  • Find the reference point for locating access holes from the drawings and site conditions.
  • Make holes to suit the project requirements.
  • Paint and seal access points with paint or edging, following industry standards.

What you need to know

  • What access holes are for, and the concerns involved in working with utilities.
  • Procedures for cutting access holes.
  • Why access points are sealed or edged.

Range of variables

  • Access holes and utilities include: electrical, heating, plumbing, mechanical.
  • Tools and equipment include: jigsaws, circular (track) saw, measuring tapes, levels, drills (hole saws), routers, oscillating multi-tool, paint brushes, rollers.
  • Industry standards include: AWMAC, AWI, WI, CKCA, shop-specific standard.

G-16.02 Scribes product to fit on site

What you do

  • Choose and use tools and equipment that suit the application.
  • Use testing tools to identify untrue wall, ceiling and floor surfaces.
  • Set products in place against untrue walls or surfaces, keeping them plumb and level.
  • Mark the surface profile with scribing tools and equipment, based on site conditions.
  • Protect the product's surface where possible using protective materials and procedures.
  • Modify the profile to suit the project requirements.

What you need to know

  • Scribing tools and equipment and how to use them.
  • The sequence of scribing operations, and the procedures for scribing a product to fit on site.

Range of variables

  • Tools and equipment include: power planes, jigsaws, belt sanders, knives, circular (track) saws.
  • Testing tools include: laser level, plumb line, bubble level, water level.
  • Scribing tools and equipment include: compasses, pencils and spacers, contour gauges, scribing wheels.
  • Protective materials and procedures include: tape, cardboard, polywrap, carpet, limiting personnel access.
  • Sequence of scribing operations includes:
    1. setting products in place
    2. marking profile
    3. protecting surfaces
    4. cutting profile

Source: Red Seal Occupational Standard – Cabinetmaker, Task G-16 (pp. 115–117).

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